A new range of storage and handling systems for loading and unloading machine tools automatically has been introduced to the UK and Ireland by Whitehouse Machine Tools, Kenilworth, in partnership with the Turkish manufacturer Tezmaksan. CubeBOX robotic cells are suitable for automating virtually any make of CNC lathe or machining centre, including those that Whitehouse markets (Biglia, Brother and Spinner), as well as other types of machine tool.
Robot operation is non-stop, resulting in close to 100% OEE (overall equipment effectiveness) of the machining cell, which is unattainable if machine tending is performed manually. Higher productivity and reduced lead times are the result. Fast loading and unloading of workpieces into and out of up to three machines enhances flexibility and agility, enabling quick adaptation to changing production requirements.
The CubeBOX uses a Macro based system, on where standard input are populated and the system calculates where to shift the robot too, depending on the values.
For example, Jaw placement depths, jaw pickup heights. material cleaning blow off height and many others.
This allows for the system to be focused towards an individual component and 100% optimized for it. Once the macro/ user friendly interface has been setup, you can save the setup for a later date.
DXF or pitch calculations can be imported to allow for automatic component layouts, to suit various component shapes and sizes.
This system works out the X and Y axis distance from the datum and recognises the layout of components.
Amortisation of an investment is rapid, as the operator only needs to load billets, castings or forgings into the workpiece magazine and unload the finish-machined components. The person is therefore free to carry out other added-value tasks elsewhere on the shopfloor. Additionally, unattended ghost-shift production is possible, contributing further to profitability and allowing manufacturers to compete more effectively in a competitive global marketplace for machined components.
Cell integration and robot programming are said to be particularly easy. Connection to any make of machine control system is possible, eliminating the need for customisation or modification. The process therefore does not rely on a skilled integrator. The high degree of compatibility simplifies and lowers the cost of implementation. Downtime is minimised during installation and commissioning, which normally takes one day, reducing the expense associated with prolonged setup periods.
The CubeBOX range comprises numerous different sizes and formats. As can be seen at: https://tezmaksanrobotics.com/
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