Leveraging the UltiMaker 3D printing ecosystem, Krones, a global manufacturer of complete systems for breweries, beverage bottlers, and food producers, has significantly enhanced its operational efficiency and improved spare parts production for customers.

Krones is known for its robust production solutions that handle millions of glass bottles, cans, and PET containers daily, with major manufacturing customers like Coca-Cola and Heineken. In the high-speed world of beverage production, every second of machine downtime means potential revenue loss. To mitigate this, Krones has integrated a fleet of nearly 50 UltiMaker 3D printers across more than 10 locations to streamline the production of spare parts.

Rapid prototyping has allowed Krones to optimize parts more effectively. 3D-printed components are not only more cost-effective but also lighter and customizable in various materials, catering to specific needs like flexibility or ESD-safety. Traditional methods of outsourcing prototypes and parts manufacturing were time-consuming and costly, often taking weeks. With UltiMaker’s 3D printers, Krones can now produce prototypes in a matter of hours, accelerating design iterations and improving part performance and durability. The benefits of 3D printing have also allowed Krones to utilize it as a valuable service, providing on-demand spare part production directly to customers.

Bernd Baldauf, Head of Global eBusiness – Global Digital Content Management – Global 3D Customer Solutions, at Krones, adds, “Our goal is to grow closer to our customers and become their solution partner. Providing rapid, high-quality parts on demand, and continuously improving our service offerings in Krones quality. With UltiMaker’s innovative solutions, we’re well on our way to achieving that.”

Krones’ approach to spare parts management now includes on-site 3D printing through its online Krones.shop. Customers can order necessary parts, which are then produced locally using UltiMaker printers. This system drastically reduces delivery times from weeks to days or even hours, minimizing production line downtime and reducing the need for extensive spare parts inventory.

The recent addition of the UltiMaker Factor 4 printer has further expanded Krones’ capabilities. The Factor 4’s advanced features, including a direct drive printhead and high-temperature printing capabilities, enable the production of more durable and flexible parts. This printer supports materials such as UltiMaker’s PPS CF, which can substitute for PEEK or steel, pushing the boundaries of 3D printing innovation.

Johannes Karl, Head of Customer 3D Solutions at Krones, highlights the significance of the Factor 4: “We’re excited about the potential of the Factor 4. The Factor 4 has taken our capabilities to the next level. With support for stronger and more durable materials, we’re able to produce parts that are not only tougher but also offer greater flexibility with softer materials.”

Ensuring the quality of 3D-printed parts is a top priority for Krones. The company has developed custom materials and print profiles for each part, ensuring that every spare meets rigorous Krones quality standards. The integration of UltiMaker’s secure and versatile 3D printing ecosystem supports Krones in maintaining high-quality standards and data protection.

Read the full story here: https://ultimaker.com/learn/krones-optimized-3d-printed-parts-spares-for-customers-anywhere/

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