ABB expands partnership with Northvolt to electrify the world’s largest battery recycling facility

• ABB to deliver electrification solutions to Revolt Ett, Northvolt’s new battery recycling facility in Sweden
• Facility will eventually process 125,000 tons of end-of-life batteries and battery production waste each year, the highest volume in the world
• Northvolt, a long-term partner of ABB, aims for carbon footprint of its batteries to be around 90 percent lower than current industry levels by 2030

ABB and Northvolt are further strengthening their long-standing collaboration in the field of green batteries, an increasingly critical part in the ongoing energy transition. Since 2017, ABB has already delivered key electrification and automation equipment to power Northvolt Ett gigafactory for lithium-ion batteries in Sweden. This partnership is now being expanded to include battery recycling with ABB providing process electrification to power the world’s largest battery recycling facility, Revolt Ett, being established by Northvolt in Skellefteå, northern Sweden. Financial details were not disclosed. The order was booked in the first quarter of 2023.

Revolt Ett, the recycling site, will ultimately process 125,000 tons of end-of-life batteries and battery production waste each year – making it the largest plant of its kind in the world. It will service Northvolt’s gigafactory on the same site, which brought one production block online in 2022 and will establish others to reach an annual production capacity of 60 GWh.

Northvolt supplies a range of lithium-ion batteries to the automotive, industrial, and large-scale energy storage sectors that support the global energy transition. The producer aligns with World Economic Forum figures which show the demand for batteries is expected to increase 14-fold by 2030 due to the adoption of electric vehicles.

ABB will deliver switchgears and variable speed drives to the facility, which will match the speed of the processes taking place in the factory, ramping power up and down as required, saving energy, improving performance and lowering maintenance.

The facility is a key part of Northvolt’s sustainability ambitions and will start operations in 2023. The company plans to reduce the carbon footprint of its batteries to 10 kg CO₂e per kilowatt hour (kWh) by 2030, compared to an industry reference of 98 kg CO₂e per kilowatt hour (kWh). Key to achieving this target, Northvolt Ett is powered by 100 percent fossil-free energy.

“Batteries are a critical technology within the energy transition,” said Emma Nehrenheim, Chief Environmental Officer at Northvolt. “But with massive growth in battery demand it is critical that we secure solutions to recycle batteries and ensure reliable, sustainable supply of critical minerals. This new facility Revolt Ett will help us achieve both of these goals as we work towards our mission of building the world’s greenest battery.”

As increasing numbers of batteries in the market reach end of life, recycling via Revolt Ett’s battery materials recovery and hydrometallurgical (hydromet) processes is set to supply up to 50 percent of Northvolt Ett’s raw material needs for lithium, nickel, cobalt and manganese by 2030. By that point in time, Northvolt aims to have the capacity to manufacture 150 GWh per annum across its operations in Sweden and Germany.

“This is ABB’s first order within the strategically important battery recycling segment,” said Staffan Södergård, Business Unit Manager, Battery Manufacturing, Process Industries, ABB. “In conjunction with a trusted partner in Northvolt, this project offers us the opportunity to help our customers avoid carbon emissions, reuse material and protect critical supply chains. We look forward to its progress.”

Northvolt Ett battery gigafactory is located near the port of Skellefteå in northern Sweden. Northvolt is a European supplier of high-quality battery cells and systems and was founded to enable the European transition to a decarbonized future and with a mission to deliver the world’s greenest lithium-ion battery with a minimal CO₂ footprint.

ABB became Northvolt’s partner in 2017, from the inception of the producer’s research and development campus in Västerås, Sweden. Since then, ABB is also invested in Northvolt through ABB Technology Ventures (ATV), the venture capital unit of the ABB Group. ABB has been an ongoing electrification and automation partner, and most recently Northvolt chose ABB’s Plant Optimization Methodology to help fast-track project execution with integrated electrification, instrumentation, control, and digitalization (EICD) solutions for efficient start-up and operations.

ABB is a technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. The company’s solutions connect engineering know-how and software to optimize how things are manufactured, moved, powered and operated. Building on more than 130 years of excellence, ABB’s ~105,000 employees are committed to driving innovations that accelerate industrial transformation.

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